Heidelberg DWL 66+ Laser Writer

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Revision as of 12:14, 1 April 2024 by Coana (talk | contribs) (→‎Processes: Updated intensity, tested for S1818, calculations for S1805 and KL5315)
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Heidelberg DWL 66+ Laser Writer
LW-01.jpeg
Tool Name Heidelberg DWL 66+ Laser Writer
Instrument Type Lithography
Staff Manager Ana Cohen
Lab Location Bay 2
Tool Manufacturer Heidelberg
Tool Model DWL 66+
NEMO Designation LW-01
Lab Phone 8-9799
SOP Link SOP

Description

The fully automated DWL 66+ laser writing system is located inside an environment chamber for stable environment of the system with controlled laminar airflow and temperature stability. The chamber is situated on a granite base with air cushions for vibration isolation. The optical system includes highly reflective mirrors and acousto-optic modulators for real-time beam correction.

Lens & Resolution

  • 2 mm lens (optical autofocus): 600 nm
  • 10 mm lens (pneumatic autofocus): 2 µm
  • 40 mm lens (pneumatic autofocus): 10 µm


Applications
  • Patterning of photomasks
  • Direct laser writing of patterns

Processes

The following exposure parameters may be used to expose photomasks. (Updated Feb 15, 2024)

Resist Write Head Filter(s) Laser Power (mW) Intensity Focus # of passes Focus mode
AZ1500 10mm 25% 60 70% +20 1 Pneumatic
IP3500 10mm NONE 60 70% +20 1 Pneumatic
IP3500 2mm 25% & 12.5% 60 50% 0 1 Pneumatic


The following exposure parameters may be used to direct write into S1800 resist (soft baked at 115C for 1 minute) on silicon. For the optimum focus, please refer to the "AZ1500.txt" or "IP3500.txt" files for the optimum value to use. [May not be up-to-date. It is always a good idea to check your resist thickness and run a dose test to confirm optimal parameters.]

Resist Spin Speed (RPM) Write Head Filter(s) Laser Power (mW) Intensity # passes Focus mode
S1805 3000 10mm 12.5% 105 70% 1 pneumatic
S1805 3000 2mm 1% & 50% 105 100% 1 pneumatic
KL5315 5000 10mm 50% 105 40% 1 pneumatic
KL5315 5000 2mm 1% 75 100% 1 pneumatic
S1818 3000 10mm NONE 65 70% 1 pneumatic
S1818 3000 2mm 12.5% & 25% 60 60% 1 pneumatic

Resources

SOPs & Troubleshooting