Heidelberg DWL 66+ Laser Writer

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Heidelberg DWL 66+ Laser Writer
LW-01.jpeg
Tool Name Heidelberg DWL 66+ Laser Writer
Instrument Type Lithography
Staff Manager David Jones
Lab Location Bay 2
Tool Manufacturer Heidelberg
Tool Model DWL 66+
NEMO Designation {{{NEMO_Designation}}}
Lab Phone 8-9799
SOP Link SOP

Description

The fully automated DWL 66+ laser writing system is located inside an environment chamber for stable environment of the system with controlled laminar airflow and temperature stability. The chamber is situated on a granite base with air cushions for vibration isolation. The optical system includes highly reflective mirrors and acousto-optic modulators for real-time beam correction.

Lens & Resolution

  • 2 mm lens (optical autofocus): 600 nm
  • 10 mm lens (pneumatic autofocus): 2 µm
  • 40 mm lens (pneumatic autofocus): 10 µm


Applications
  • Patterning of photomasks
  • Direct laser writing of patterns

Processes

The following exposure parameters may be used to expose photomasks.

Resist Write Head Filter(s) Laser Power (mW) Intensity Focus # of passes Focus mode
AZ1500 10mm 50% 50 70% 30 1 Pneumatic
IP3500 10mm None 50 90% 30 2 Pneumatic
IP3500 2mm 25% 50 30% 30 1 Pneumatic


The following exposure parameters may be used to direct write into S1800 resist (soft baked at 115C for 1 minute) with the 10mm write head. For the optimum focus, please refer to the "AZ1500.txt" or "IP3500.txt" files for the optimum value to use.

Resist thk (µm) Laser power (mW) Intensity Filter
0.50 28.8 100% None
0.55 29.5 100% None
0.60 30.3 100% None
0.65 31.3 100% None
0.70 32.3 100% None
0.75 33.4 100% None
0.80 34.7 100% None
0.85 36.0 100% None
0.90 37.5 100% None
0.95 39.1 100% None
1.00 40.8 100% None
1.05 42.6 100% None
1.10 44.5 100% None
1.15 46.5 100% None
1.20 48.7 100% None
1.25 50.9 100% None
1.30 53.3 100% None
1.35 55.8 100% None
1.40 58.3 100% None
1.45 61.0 100% None
1.50 63.8 100% None


The following exposure parameters may be used to direct write into S1800 resist (soft baked at 115C for 1 minute) with the 2mm write head. For the optimum focus, please refer to the "AZ1500.txt" or "IP3500.txt" files for the optimum value to use.

Resist Thk (µm) Laser Power (mW) Intensity Filter
0.5 24.1 70% 12.5% & 50%
0.55 26.4 70% 12.5% & 50%
0.6 28.7 70% 12.5% & 50%
0.65 31.0 70% 12.5% & 50%
0.7 33.2 70% 12.5% & 50%
0.75 35.5 70% 12.5% & 50%
0.8 37.7 70% 12.5% & 50%
0.85 40.0 70% 12.5% & 50%
0.9 42.2 70% 12.5% & 50%
0.95 44.4 70% 12.5% & 50%
1 46.6 70% 12.5% & 50%
1.05 48.8 70% 12.5% & 50%
1.1 51.0 70% 12.5% & 50%
1.15 53.1 70% 12.5% & 50%
1.2 55.3 70% 12.5% & 50%
1.25 57.4 70% 12.5% & 50%
1.3 59.6 70% 12.5% & 50%
1.35 61.7 70% 12.5% & 50%
1.4 63.8 70% 12.5% & 50%
1.45 65.9 70% 12.5% & 50%
1.5 68.0 70% 12.5% & 50%

Resources

SOPs & Troubleshooting